The disc granulator is one of the most widely used granulation equipment in fertilizer production. In the daily work process, it is necessary to pay attention to the operation of the equipment from the aspects of operation specifications, precautions and installation specifications. To effectively improve production efficiency and prolong service life through standardized use.
In the past customer feedback, it is not difficult to see that many customers are using the disc granulator. Due to improper operation and installation that did not meet the specifications, there are many cases of equipment damage and unsatisfactory granulation effect. Therefore, I Shared precautions in use.
First of all, the disc granulator in the daily processing of granules. To strengthen the operating norms from the following aspects.
1.Water control during the work of the organic fertilizer disc granulator. When the disc granulator is working, it adopts the inclined rotary disc granulation process. The granulation process requires relatively high moisture content. If the moisture control is not good, the granulation rate will decrease. Therefore, during the processing, it is necessary to pay attention to observe the changes in the moisture control of the sprayer to the granulation raw materials.
2.The staff who operate the disc granulator should pay attention to the quality of various materials when controlling the filler, and ensure that no impurities, large pieces and large particles are mixed in the feed. In addition, they must also pay attention to the temperature of the feed to the equipment. Because, if the temperature of the die head is too high, the material is likely to be unformed and stick to the die head after starting up. If you encounter such a situation, you must wait for the die head to cool down before continuing to operate.
3.Pay attention to the change of the inclination angle of the disc granulator during operation. The disc granulator has a certain inclination. If the inclination changes due to accidental reasons, it will also affect the granulation rate of organic fertilizer particles and also affect the service life.
4.When the disc granulator is running, the operator should also pay attention to the temperature change of the fuselage at any time, and can touch the sliver with clean hands. If the sliver does not stick to the hands, the temperature should be raised immediately until the sliver sticks to the hands. Then keep a stable machine temperature when the granulator is working normally, and don’t let the temperature fluctuate. In addition, pay attention to the temperature near the vent hole until the machine head to maintain a temperature of about 200 degrees Celsius.
5.When using a disc granulator, in order to ensure that the manufactured granules are uniform, smooth and complete, attention should be paid to ensure that the feeding is uniform and sufficient, and the Processing speed and feeding speed of the equipment should be properly matched to avoid the reduction in the quality and output of the granules.
6.When the body of the disc granulator is running unstable, you should pay attention to check whether the gap between the couplings is too tight, and loosen it in time. If it is found that the bearing part of the reducer is hot or accompanied by noise, it should be repaired and refueled in time.
Secondly, the disc granulator should also pay attention to several aspects during the assembly process of the organic fertilizer production line. They are:
7.During the installation of the disc granulator, the main body should be kept vertical to the horizontal, and the verticality calibration and deviation correction should be carried out after the installation is completed.
8. Before installing the disc granulator, the concrete foundation must be prepared, installed on a horizontal concrete foundation, and fastened with bolts.
9. Before turning on the power, make sure that the power meets the power requirements set by the disc granulator, and configure the power cord and control switch according to the power of the equipment.
10. After installation, check whether the bolts in each part are loose and whether the main engine compartment door is fastened.
In the process of using the organic fertilizer disc granulator, if you strictly abide by the 10 points for attention in the operation process, the granulation rate will be effectively improved, the power consumption will be reduced, and the life of the equipment can be extended. To choose an organic fertilizer granulator, you can choose equipment with stable performance and reliable quality like the Zhengzhou Tianci Heavy Industry Disc Granulator. You should also operate correctly and work according to the precautions to ensure the improvement of granule quality, output and equipment life.
Post time: Jan-12-2023
